Interface Design in Copper-Diamond Composite by Using PVD and CVD Coated Diamonds

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One of the key problems in copper-diamond composites is the interface between the metal matrix and the diamond reinforcement. In order to take advantage of the high thermal conductive diamond filler in a composite the design of the interface is crucial. One approach to minimize the thermal contact resistance between metal and diamond reinforcement is to coat the diamonds with functional layers, e.g. Mo or W. For coating of diamonds PVD and CVD have been used followed by characterization of coating thickness by different methods. The coated diamonds were used for composite manufacturing and the thermal diffusivity of the compacted materials was measured.