Abstract

Electric arc furnaces (EAFs) are used for steel production, particularly when recycling scrap material. In EAFs, carbonaceous material is charged with other raw materials or injected into molten slag to generate foam on top of liquid metal to increase energy efficiency. However, the consumption of fossil carbon leads to greenhouse gas emissions (GHGs). To reduce net GHG emissions from EAF steelmaking, the substitution of fossil carbon with sustainable biogenic carbon can be applied. This study explores the possibility of the substitution of fossil material with biogenic material produced by different pyrolysis methods and from various raw materials in EAF steelmaking processes. Experimental work was performed to study the effect of biogenic material utilization on steel and slag composition using an induction melting furnace with 50 kg of steel capacity. The interaction of biogenic material derived from different raw materials and pyrolysis processes with molten synthetic slag was also investigated using a tensiometer. Relative to other biogenic materials tested, a composite produced with densified softwood had higher intensity interfacial reactions with slag, which may be attributed to the rougher surface morphology of the densified biogenic material.

Highlights

  • Academic Editor: Martin OlazarReceived: 24 June 2021Accepted: 1 October 2021Published: 21 October 2021Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in Electric arc furnace (EAF) steelmaking is primarily used for recycling of scrap steel.An electric current passes through graphite electrodes, creating the arcs that provide the primary energy source for the melting of the scrap metal

  • Due to the utilization of fossil material, EAF steelmaking contributes to greenhouse gas (GHG) emissions in steel production

  • Different effects were observed by replacing fossil carbon material with biogenic carbon materials

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Summary

Introduction

Publisher’s Note: MDPI stays neutral with regard to jurisdictional claims in Electric arc furnace (EAF) steelmaking is primarily used for recycling of scrap steel. An electric current passes through graphite electrodes, creating the arcs that provide the primary energy source for the melting of the scrap metal. Anthracite and coke are the main carbon sources used in EAFs. Due to the utilization of fossil material, EAF steelmaking contributes to greenhouse gas (GHG) emissions in steel production. Additional carbon added with feedstock and combusted for supplementary heating and slag foaming

Material Characterization
Charge Carbon Substitution with Torrefied Wood Pellets
Interfacial Interaction between Slag and Bio-Char
Slag Foaming by Bio-Char
Results and Discussion
Enhancement of Interaction between Bio-Char and Slag by Ash
Enhancement of the Interaction between Bio-Char and Slag by Raw
Enhancement of Interaction between Bio-Char and Slag by Blending with Coke
Slag Foaming at a Larger Scale
Findings
Conclusions
Full Text
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