Inspection of aluminum sheets using a multi-element eddy current sensor: 2d and 3d imaging of surface defects of various sizes and internal defects at various depths

Abstract

In the industrial sector, ensuring reliability and durability is of paramount importance. Our research aims to advance beyond conventional non-destructive testing methods by focusing on thorough defect detection and imaging. We utilize advanced, sensor-enhanced eddy current testing, featuring multiple elements arranged in a cutting-edge serial array. This innovative configuration addresses the issue of magnetic repulsion between sensor elements, thereby speeding up the testing process and ensuring precise results through both 3D and 2D imaging. This sophisticated approach allows us to more effectively characterize defects of varying sizes and depths in aluminum sheets. By meticulously collecting and analyzing data from the sensors, we can identify the appearance and nature of these defects with greater clarity. Our findings introduce a pioneering method for defect detection, highlighting the efficacy of our advanced testing technique. Our research underscores the potential of multi-element eddy current sensors in revolutionizing the inspection process. The ability to produce detailed 3D and 2D images of surface and internal defects represents a significant leap forward in non-destructive testing. This comprehensive imaging capability not only accelerates the detection process but also enhances the accuracy and reliability of defect characterization. By employing this state-of-the-art technology, we can detect even the smallest and most deeply embedded defects that traditional methods might miss. The precise imaging provided by our approach ensures that defects of various sizes and depths are accurately identified and characterized. This level of detail is crucial for maintaining the structural integrity and performance of aluminum sheets used in industrial applications. Our research demonstrates a groundbreaking approach to defect detection in aluminum sheets, leveraging the advanced capabilities of multi-element eddy current sensors. The innovative use of a serial array of sensors, combined with sophisticated data analysis techniques, allows for rapid, accurate, and detailed imaging of defects. These findings pave the way for improved reliability and durability in industrial applications, setting a new standard for non-destructive testing.