Insights into selective leaching of rare earths from weathered crust elution-deposited rare earth ore using magnesium sulfate

Abstract

In this paper, a multi-stage leaching process for the weathered crust elution-deposited rare earth ore was proposed using MgSO4 as a leaching agent. The results indicate that with increasing the concentration of MgSO4 from 0.5 wt%–1.0 wt% to 2.0 wt%–4.0 wt%, the peak concentrations of rare earths increase from 1.87–3.59 to 5.49–10.21 g/L, and the collection periods of leach solution are shortened from 0.85–1.54 to 0.31–0.47 (liquid-to-ore ratio). When the rare earth ore is leached with leaching agent solution with high initial pH (3.0–5.0), the rare earths and aluminum are predominantly leached by Mg2+ instead of H+. However, H+ participate in the leaching process of rare earths and aluminum at lower initial pH (1.5–3.0) of the leaching agent solution. Especially, when the initial pH of leaching agent solution is 2.0, a large amount of aluminum is leached when the liquid-to-ore ratio is greater than 1.2. Based on the above insights, increasing the initial pH (3.0–5.0) of leaching agent solution in the injection stage using high-concentration MgSO4 (>1.0 wt%) can increase the peak concentration of rare earths in the leach solution and shorten the collection period. However, in the injection stage using low MgSO4 concentration (<1.0 wt%), an initial pH of leaching agent solution of 2.0 is selected to reduce the leaching amount of aluminum and the consumption of MgSO4. Comparing to the leaching process using constant MgSO4 concentration (2.0 wt%, initial pH of 5.0), the leaching efficiency of rare earths using a multi-stage leaching process is approximately equal (about 94.6%) under optimal conditions. The leaching amount of aluminum is reduced by 16.9%. The consumption of MgSO4 is reduced by 67.1%.