Abstract

Lithium iron phosphate (LiFePO4) is the widely used cathode material for safe and high-power lithium-ion batteries (LIBs) for electric vehicles (EVs). Therefore, numerous challenges to re-manufacturing, re-use, and recovery from spent LiFePO4/C are tolerated if evaluated early in the innovation process. Herein, innovative green intense tetra-eutectic solvent (ITES) has been used to recover a new Li-metal co-intercalation compound from spent LiFePO4/C cathode material, which is simple and cost-effective. The ITES leaching concerning organic solution with active hydrogen donor-acceptor salts creates a coordination environment through occlusion co-precipitate new co-intercalation compound at room temperature. Innovative green ITES-10 solution has successfully recovered a new Li-metal co-intercalation regarding the active hydrogen donor-acceptor bonding coordination environment of ITES adequate leaching solution and proposed recovery mechanism. The ICP-MS value of recovery metal (7Li) efficiency (%) of ITES-10 leaching for spent LiFePO₄/C cathode materials reaches approximately 0.452% at room temperature for recovery of new co-intercalation compound, besides the fresh LiFePO₄/C cathode materials (as reference), approximately 0.805%, respectively. Therefore, innovative ITES is considered to recover spent Li-based cathode materials in our future works concerning high leaching recovery rates below 100 °C in experimental conditions.

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