In‐line monitoring of molten polymers: Near infrared spectroscopy, robust probes, and rapid data analysis

Abstract

AbstractThe concept of improved product quality and reduced costs has revolutionized analytical techniques in the polymer industry. It has brought in‐line analysis to the forefront, with near infrared (NIR) spectroscopy proving to be a very viable technique for such operations. A system for continuous in‐line near infrared monitoring of molten polymer blends, copolymers, and polymer reactions is being developed. The ultimate objective is to use this monitoring system to develop feedback control for polymeric processes. Experiments on blends of polystyrene and poly(phenylene oxide) have been performed by using a flow cell, located at the exit port of a single‐screw extruder. Qualitative analysis of spectral data has been substantiated by a variety of quantitative (multivariate) techniques. Robust calibration models, suitable for on‐line predictions, have been developed. The success of in‐line process analysis depends on the performance of fiber‐optic probes that are inserted into the process stream. These probes normally succumb to the demands of the rigorous process environment, typical of polymeric processes, i.e., high temperatures, high pressures, and adverse chemical conditions. Design and development of fiber‐optic probes that are capable of withstanding such harsh conditions have also been undertaken. Results will be reported on the polymeric systems and optical probes.