Abstract

This article presents a two-layer inkjet-printed interdigital bandpass filter using lamination bonding process on liquid crystal polymer (LCP) substrates for radio frequency electronic applications. Various percentages of torque force were applied over a 4 × 4 cm2 area with a 942 kg fixed force in the lamination bonding process. The insertion loss and surface morphology of the inkjet-printed silver film were examined on various torque forces to develop the lamination bonding process. The lamination bonding was performed at 12% torque and 270°C. A three-dimensional bandpass filter was realized with a S21 of −2.2 dB at 11.5 GHz with a 17% fractional bandwidth. A multilayer inkjet-printed bandpass filter was successfully developed to verify the design methodology and fabrication of inkjet-printing technology and lamination bonding technique for a three-dimensional integrated circuit package.

Highlights

  • Three-dimensional (3D) technologies [1,2,3] provide more designs and compact sizes for radio frequency (RF) and millimeter wave devices

  • Multilayer liquid crystal polymer (LCP) technologies are suitable for RF applications

  • The insertion loss at the resonant frequency was dependent on the torque force

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Summary

Introduction

Three-dimensional (3D) technologies [1,2,3] provide more designs and compact sizes for radio frequency (RF) and millimeter wave devices. Several authors have presented studies on the ultrawideband bandpass filter using multilayer LCP technology at different frequencies [6, 8]. Several studies on the implementation and characterization of inkjet-printed silver film on an LCP substrate have been conducted [12, 13]. The strength of the inkjet-printed silver film at various torque forces was studied. According to the strength results, a multilayer inkjet-printed interdigital bandpass filter was realized to demonstrate a high performance and cost-effective integration circuit for electronic package applications.

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