Influence of Water Vapour on Isothermal and Thermal Cyclic Oxidation Conditions of a Nickel-Based SY625 Steel at 1100°C

Abstract

In isothermal oxidation condition, water vapour has little effect on the oxidation rate and scale composition of a nickel-based SY 625 alloy oxidized at 1100°C. The scale is composed of an outer Cr2O3 and an internal CrNbO4 scale. The oxide scale morphology differs between dry and wet conditions. Under dry conditions the oxide scale appears to be compact and chromia pegs are observed at the internal interface. Under wet conditions, porosities are observed spread inside the scale and the chromia grain size is smaller. At this temperature some scale spallation is observed under dry and wet conditions. Under cyclic oxidation conditions the oxide scale adherence is slightly improved in wet environment. The chromia scale is adherent during the 4 first oxidation cycles. In dry air, spallation occured after the first cycle. In dry and wet conditions, after the chromia scale spallation has started, NiO and NiCr2O4 form first. NiMoO4 forms later on the alloy surface during the cycling test. The best resistance of the alloy under thermal cycling conditions under wet conditions is related to the presence of a more plastic and adherent scale owing to a higher scale porosity and smaller chromia grain size compared to dry conditions.