Abstract
This paper presents a new method of improving the material removal process in metal cutting. Chip formation plays an important factor in the metal cutting process and increasing its condition has a great impact on cutting machine details. Based on lubricating cooling conditions in the metal cutting process, a novel methodology is proposed to decrease the deformation that emerged in the material removal process while cutting cylindrical details in lathes. Application of stating magnetic field on flowing cutting fluids decreased the shrinkage of the chip in turning operation. Analytical and practical experiments show that the effect of cutting fluid under the influence of a static magnetic field decreased the shrinkage of the chip up to 20 % in comparison to the conventional use of cutting fluids in turning cylindrical pars with HSS tools.
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