Abstract

Abstract This paper investigates the influence of cascade density on energy dissipation in the impeller of a multi-blade axial-flow pump. Three-dimensional transient numerical simulations were conducted using the SST k-ω turbulence model for impeller schemes with different cascade density, corresponding to different blade chord length and pitch. Entropy production theory was applied to locate the regions with high energy loss in the impeller. The relationships between local entropy generation, energy loss, and unsteady flow were analyzed for different cascade density. The results indicate that impeller entropy output of the multi-blade axial-flow pump is highly consistent with the head loss during testing. Turbulence dissipation accounts for more than 50% of the total energy loss, followed by wall friction, while direct dissipation is the smallest contributor. The relative loss of the impeller can be minimized by decreasing the number of blades or increasing the blade chord length. By comparing energy dissipation in blade rotation with different chord length and pitch, it is found that turbulent dissipation ability can be controlled more effectively by changing chord length, while the ability of direct dissipation can be controlled more effectively by changing the pitch.

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