Influence of fermentation oxygen partial pressure on semicontinuous acetification for wine vinegar production

Abstract

This paper describes semicontinuous acetic acid fermentations for wine vinegar production carried out with different aerating gas compositions ranging from 21% (air) to 63% oxygen content and using low aeration (3.7 h−1, vvm), in order to study the influence of the oxygen partial pressure on the aerating gas supplied to the reactor in this industrial biotransformation process. The acetification process was conducted in 6- to 100-l reactors. The overall acetic acid productivity increased from 0.72 g l−1 h−1 with air to 1.35 g l−1 h−1 when oxygen-rich (36%) air was used. The same behaviour was observed for the maximum acetification rate, and therefore the total process time was reduced in proportion to the increase in productivity, from 65 h using air to 35 h using an aerating gas mixture containing 36% oxygen. The yield of the process was high, 96–99%; the final concentration of acetic acid reached was 116–118 g l−1; and the substrate yield coefficient based on ethanol metabolised was higher using oxygen-rich air than with air. It was not feasible to carry out semicontinuous acetification cycles with an oxygen content higher than 40%, and when the oxygen content was 63%, the process stopped during the first cycle with very little acetic acid production. Moreover, an inverse relationship between the acetic acid formation rate profile in the course of the acetification process and the amount of dissolved acetaldehyde in the fermentation broth formed by the acetic bacteria was observed.