Influence of corrugated tube structure and flow rate on the hydrogen absorption performance of metal hydride reactor and structural optimization

Abstract

The metal hydride bed (MHB) reactor is an effective instrument for storing hydrogen. However, thermal stress causes the cooling tube expansion inside the MHB. The long-term effects will lead to the failure of the cooling tube. To absorb the thermal stress and reduce the deformation of the cooling tubes, this article establishes an MHB reactor with corrugated cooling tubes to study its hydrogen absorption performance. The results prove that some parameters are adversarial and flow rate patterns are complex (such as extreme flow rate and insufficient flow rate) in the hydrogen absorption process of the corrugated tube MHB reactor, which makes it impossible to optimize the structure of the corrugated tube through the gradient method. Under the condition of a fixed corrugated tube volume of 3×10−6m3 and a cooling water volumetric flow rate of 0.5×10−4m3/s, the structural parameters of the corrugated tube are optimized by the Monte Carlo algorithm. According to the optimized results (N=8, ro=4.25mm, ri=3.98mm, do=3.17mm, di=4.33mm), the hydrogen absorption efficiency of the corrugated tube MHB reactor (reaction fraction 0.758) is 1.36 times that of the straight tube (reaction fraction 0.557) at 560s. Thus, the corrugated tube can reduce thermal stress and improve the heat transfer effect. This research is beneficial in improving long-term stability, enhancing operational efficiency, and reducing the volume and weight of large MHB reactors.