Influence of chemical treatment on the properties of cement-paper hybrid composites for ceiling board application

Abstract

This study evaluates the effect of treated and untreated jute fiber/eggshell particulate reinforced cement-paper matrix composites for ceiling board application. Treated jute fiber (TJF) was obtained by immersing untreated jute fiber (UJF) into 1.25 M sodium hydroxide (NaOH) solution in a shaker water bath maintained at 40 °C for 4 h. Eggshells (ESP) were pulverized and sieved to -75μm. Samples were prepared by varying the fiber volume fraction from 0.5 to 2.5 wt.% in the composites. While other constituents such as the binder (cement) and eggshell were kept constant. An hydraulic press cold compaction molder was utilized in the production of the hybrid composites in a predetermined mix ratio designed based on previous research. The samples produced were cured for 7 and 14 days, then sundried for 36 h. The physical, thermal, mechanical and wear behaviour of the produced composites were evaluated while the surface morphology of the fractured splitting tensile samples were analyzed. The result reveals that TJF/ESP hybrid composites had better performance than UJF/ESP hybrid composites in most of the tests carried out. Increase in the number of curing days was found to also enhance the properties of the composite produced in majority of the test evaluated. The 0.5 wt.% UJF/ESP gave the least performance of all the composites developed. While 2.5 wt. % TJF/ESP showed an optimum properties among the composites tested. When compared with standard, it is concluded that the hybrid composites developed can be suitable for ceiling boards and also find possible application in wall partitioning.