Influence of a CVT on the fuel consumption of a parallel medium-duty electric hybrid truck

Abstract

Hybrid electric vehicles are being developed to reduce the pollutant emissions and the fossil-fuel consumption of transportation. Innovative technologies are inserted to improve the performance of hybrid vehicles, including trucks and buses. Thereby, trends towards gear shifting automation motivate the research on replacing a discrete conventional Automated Manual Transmission (AMT) with a Continuously Variable Transmission (CVT). Theoretically, such a transmission enables better operation points of the thermal engine, and therefore a reduction of its fuel consumption and emissions. However, the conventional (hydraulic actuated) CVT efficiency during quasi-stationary operation is typically lower than the efficiency of a classical discrete gearbox, which leads to higher fuel consumption. This paper is focused on the study of the interests of a CVT for a medium-duty Hybrid Electric Truck (HET). The complete model and control of CVT-based and AMT-based HET are described in a unified way using Energetic Macroscopic Representation (EMR). These models are transformed to backward-models to be computed by the Dynamic Programming Method (DPM). Such a method leads to define the (off-line) optimal energy management strategies for a fair comparison of both hybrid trucks. For the studied driving cycle, the hybridization allows a fuel saving of 10% with an AMT and 3% with a CVT. The fuel consumption is higher for the CVT-based HET in comparison with the AMT-based HET due to the lowest efficiency of the CVT (85%) compared to the AMT (around 92%). However, future (on-demand) CVTs with an increased efficiency could be a solution of interest to reduce the fuel consumption of such applications. The developed method can be used to test these new CVTs, other vehicles or other driving cycles.