Industrially produced 2.4 GPa ultra-strong steel via nanoscale dual-precipitates co-configuration

Abstract

An ultra-high strength martensitic steel, strengthened by the dual-precipitation of NiAl and M2C nano-particles, has been successfully developed and produced on an industrial scale. It has achieved a remarkable tensile strength of 2467 MPa and exhibited ductility approaching 10%. The precipitation configurations of NiAl and M2C nano-particles during ageing at 510 °C for durations ranging from 0.5 to 10 h were characterized using atom probe tomography. The results indicate that the preferential precipitation of NiAl, facilitated by minimal lattice misfit and low interfacial energy, promotes the uniform nucleation of M2C particles within the matrix while restricting their growth. As a result, both types of precipitates maintain a high number density. With increasing ageing time, the distribution density of the precipitates decreases, their size increases and the increase in yield strength gradually decreases. Furthermore, the addition of element cobalt effectively reduces the diffusivity of other major alloying elements, synergistically inhibiting the growth of NiAl and M2C particles. The dual precipitates co-configuration provides a substantial hardening effect (1046 MPa at 510 °C for 220 min) compared to the individual hardening effect of M2C observed in AerMet100 steel.