Abstract
The increasing scale of industrial processes has significantly motivated the development of data-driven fault detection and diagnosis techniques. The selection of representative fault-free modeling data from operation history is an important prerequisite to establishing a long-term effective process monitoring model. However, industrial data are characterized by a high dimension and multimode, and are also contaminated with both outliers and frequent random disturbances, making automatic modeling data selection a great challenge in industrial applications. In this work, an information entropy-based automatic selection strategy for modeling data is proposed, based on which a general real-time process monitoring framework is developed for a large-scale industrial methanol to olefin unit with multiple operating conditions. Modeling data representing normal operating conditions are automatically selected with only a few manually defined normal samples. A long-term effective process monitoring model is then established based on a multi-layer autoencoder, through which unexpected disturbances in real-time operation can be detected early and the root cause can be preliminarily diagnosed by contribution plots. The adjustment of operating conditions has also been considered through a model update strategy. Details of the proposed data selection strategy and modeling process have been provided to facilitate the industrial application of process monitoring systems by other researchers or companies.
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.