Improving the performance of a shell and tube latent heat thermal energy storage through modifications of heat transfer pipes: A comprehensive investigation on various configurations

Abstract

The modification of the geometric configurations of heat transfer pipes in shell and tube Latent Heat Thermal Energy Storage (LHTES) systems not only enhances the melting process of the phase change material (PCM) but also improves the overall performance of these systems. This study aims to investigate ways to enhance the performance of LHTES systems by employing heat transfer pipes with various fin and twisted tape arrangements in a horizontal orientation. The Finite Volume Method and Enthalpy-Porosity method are employed to simulate the melting process. Stearic acid is used as the PCM material, while water serves as the heat transfer fluid. Eight different geometric configurations are modelled in the LHTES system: base case, horizontal fins, vertical fins, helical fins, horizontal tape, vertical tape, twisted tape and helical fins with twisted tape. The results show that within the time range of 0 and 29 min, the combined configuration of helical fins with twisted tape consistently demonstrates the fastest melting process. After 29 min, the configuration with vertical fins exhibits a marginally faster melting process than the combined configuration of helical fins with twisted tape. The configurations involving tapes also contribute to accelerated melting, although to a lesser extent than those with fins. Particularly, twisted tape proves highly effective in facilitating faster melting. The complete melting process times for configurations with vertical fins, helical fins, and combined helical fins with twisted tape are 38.7 %, 23.5 % and 32.7 % faster compared to the base case which is ∼69 min. Among the configurations, using tapes results in higher flow resistance and surface area compared to the base case. The attractive features of these configurations make them ideal for creating efficient and space-saving energy storage systems. This study provides crucial insights into essential heat and mass transfer processes, which can be leveraged to develop advanced LHTES systems for enhanced performance and sustainable energy solutions.