Improved Analytical Triple-2D Leakage Inductance Model of Cone Winding Matrix Transformers

Abstract

The transformer leakage inductance is one of the limiting factors for pulse shape quality in high voltage pulsed power (HVPP) converters that are essential in applications such as cancer treatment, particle accelerators, and free electron lasers. Cone winding matrix (CWM) transformers are commonly used in HVPP converters as they offer low leakage inductance and high insulation distance. This paper proposes an improved Triple-2D (iT2D) leakage inductance model for CWM transformers. The iT2D model identifies three basic cross sections of CWM transformers and calculates their associated leakage inductance contributions. The paper proposes an accurate and compact analytical formula of the leakage inductance contribution resulting from the magnetic energy stored in between the magnetic cores. For cross sections with cone windings, an expression is presented that computes the leakage inductance per unit length of non-parallel windings. The iT2D model is verified with measurements and finite element simulations of three transformer prototypes. The analytical solutions used in the iT2D model ensure applicability to arbitrary geometric aspect ratios and designs. Furthermore, the iT2D model is rapidly executable enabling its time-efficient integration in converter optimisations.