Abstract

In this study, the operating processes of a four-stroke diesel marine engine from the intake valve closing (IVC) to the exhaust valve opening (EVO) at numerous different charge air conditions were simulated with the AVL FIRE code. The CFD models were validated with engine shop-test technical data. The results showed that increasing the charge air pressure without cooling decreased the actual amount of air supplied to the cylinder. As a result, the combustion process was suboptimal, resulting in a reduction in engine power and an increase in specific fuel oil consumption (SFOC). In addition, less air to cool the combustion chamber coupled with elevated charge air temperatures increased the in-cylinder peak temperature, leading to a significant increase in thermal nitric oxide (NO) emissions. In contrast, by cooling the charge air after turbocharging, the actual amount of air entering the engine cylinders was increased. The abundant charge air helped to cool the combustion chamber better, significantly reducing the in-cylinder peak temperature and then the thermal NO formation. Better combustion also increased engine power, which, in turn, reduced SFOC. In addition, carbon dioxide (CO2) and soot emissions were also reduced.

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