Abstract

Embedding silicon nanoparticles in an intermetallic matrix is a promising strategy to produce remarkable bulk anode materials for lithium-ion (Li-ion) batteries with low potential, high electrochemical capacity and good cycling stability. These composite materials can be synthetized at a large scale using mechanical milling. However, for Si-Ni3Sn4 composites, milling also induces a chemical reaction between the two components leading to the formation of free Sn and NiSi2, which is detrimental to the performance of the electrode. To prevent this reaction, a modification of the surface chemistry of the silicon has been undertaken. Si nanoparticles coated with a surface layer of either carbon or oxide were used instead of pure silicon. The influence of the coating on the composition, (micro)structure and electrochemical properties of Si-Ni3Sn4 composites is studied and compared with that of pure Si. Si coating strongly reduces the reaction between Si and Ni3Sn4 during milling. Moreover, contrary to pure silicon, Si-coated composites have a plate-like morphology in which the surface-modified silicon particles are surrounded by a nanostructured, Ni3Sn4-based matrix leading to smooth potential profiles during electrochemical cycling. The chemical homogeneity of the matrix is more uniform for carbon-coated than for oxygen-coated silicon. As a consequence, different electrochemical behaviors are obtained depending on the surface chemistry, with better lithiation properties for the carbon-covered silicon able to deliver over 500 mAh/g for at least 400 cycles.

Highlights

  • The rapid development of portable electronics, Electric Vehicles (EVs) and renewable energies requires light, safe and high-capacity rechargeable energy storage devices such as lithium-ion (Li-ion) batteries, one of the most efficient electrochemical storage systems today [1]

  • We investigate an alternative approach to PCA addition on milling that consists of modifying the surface chemistry of the silicon particles used for the composite synthesis

  • Modification of the Si surface chemistry clearly affects the chemical and microstructural properties of Si-Ni3.4 Sn4 -Al composites as anode materials in Li-ion cells. It plays a protective role in the mechanochemical synthesis of the composite

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Summary

Introduction

The rapid development of portable electronics, Electric Vehicles (EVs) and renewable energies requires light, safe and high-capacity rechargeable energy storage devices such as lithium-ion (Li-ion) batteries, one of the most efficient electrochemical storage systems today [1]. Li-ion batteries still need to be improved regarding design, electrode capacities and electrolyte stability [2]. Carbon-based anode materials are cheap and easy to prepare but suffer from moderate capacity (372 mAhg−1 for graphite), which remains a limitation for the development of high-energy density storage [3]. Graphite suffers from parasitic reaction with the liquid electrolyte during charging and discharging processes to form the so-called Solid Electrolyte Interface (SEI), growth of which is detrimental for the stability and the capacity of the battery [4]. New anode materials are required for the development of high-capacity Li-ion batteries. There are novel carbonaceous-based materials such as carbon nanotubes, Nanomaterials 2021, 11, 18.

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