Abstract

In this paper, the disbond-type defect presented on glass fiber reinforced plastic material is analyzed by refining the guided Lamb wave signals. A segment of wind turbine blade is considered as a test sample. The low-frequency ultrasonic measurement system is used for the non-destructive testing of the test sample using guided waves. The P-1 type macro-fiber composite transducer as a transmitter and contact-type piezoceramic transducer as a receiver are used for the testing of a sample. The disbond type defect having a diameter of 81 mm is detected from the experimental results. To improve the accuracy in locating and sizing the defects and estimation of the time of flight and phase velocity of ultrasonic guided waves in defective region, signal processing algorithm is developed by utilizing the promising properties of various ultrasonic signal processing techniques such as wavelet transform, amplitude detection, two-dimensional Fast-Fourier transform, Hilbert transform and variational mode decomposition. The discrete wavelet transform is used to denoise the guided wave signals and then, the size and location of defects are estimated by amplitude detection. The reflected wave signals from the opposite edge of the sample are removed by applying the two-dimensional Fast-Fourier transform to the experimental B-scan signal. Afterwards, variational mode decomposition and Hilbert transform are used for the phase velocity and time-delay estimation by comparing the instantaneous amplitudes of the defective and defect-free signal. The validation and the demonstration of reproducibility of the algorithm is performed by extracting the features of a 51 mm defect from another experimental B-scan.

Highlights

  • The composite materials such as glass fiber reinforced plastic (GFRP) and carbon fiber reinforced plastic (CFRP) are widely used for the construction of various complex structures [1,2,3]

  • The objective of this research is to locate, size and characterize the disbond type defect presented on a GFRP sample by applying signal processing techniques to the guide wave (GW) signals

  • This work demonstrates the implementation and validation of signal processing algorithm to increase the accuracy in the measurement of size and location of the disbond-type defects located on the GFRP sample by processing a single B-scan

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Summary

Introduction

The composite materials such as glass fiber reinforced plastic (GFRP) and carbon fiber reinforced plastic (CFRP) are widely used for the construction of various complex structures [1,2,3]. They are most commonly used to manufacture the components operating under varying load applications such as the blades of wind turbines and aircraft [4]. There are many advantages associated with composites materials as compared to metals. They have lighter weight, lower density, higher stiffness and higher compressive and tensile strengths in comparison to their metallic counterparts [5]. The manufacturing defects may occur due to defective fibers, misalignment of Materials 2018, 11, 1173; doi:10.3390/ma11071173 www.mdpi.com/journal/materials

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