Abstract
To build a synchronization error prediction model for the machine tool efficiently, a robust whale optimization algorithm (RWOA) method proposed in this study is applied to the hyperparameter optimization of its model. The proposed RWOA method integrated a non-linear time-invariant inertia weighting (NTIW) method and a Taguchi-based adaptive parameter exploration (ATPE) to improve the performance of WOA and promote robustness. The NTIW method can improve the performance of other algorithms, so this study used the NTIW method in the WOA. In addition, the Taguchi method can get an excellent combination of variables with optimal values and stable performance, making the WOA robust. First, to verify the validity of the proposed RWOA method, 13 benchmark functions were used in this study. The results of the benchmark function tests include the mean, standard deviation, and p-value of the t-distribution test. The results show that 11 of the 13 functions differ significantly. In other non-significant difference functions, the means and standard deviations obtained by the proposed RWOA are considerably better than those obtained by WOA. Since the product cost of machine tools is higher, if a prediction model can be built effectively, it can reduce the cost. Therefore, in this study, the proposed RWOA was used to explore the best hyperparameter combination for the model. From the results, the model’s average MAPE (mean absolute percentage error) was 7.2604% for training data and 9.2603% for the testing data under 30 modeling runs. For the best one in 30 models, the MAPE was 6.8384% for the training data and 6.7372% for the testing data. This model was also introduced into the actual machine in this study, and the experimental results showed the MAPE 6.3447%. The proposed RWOA method effectively explores a suitable synchronization error model for the tool machine.
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