Abstract

Hydrothermal liquefaction (HTL) is a promising thermochemical process to treat wet feedstocks and convert them to chemicals and fuels. In this study, the effects of final temperature (300, 325, and 350 °C), reaction time (30 and 60 min), rice-straw-to-water ratio (1:1, 1:5, 1:10, and 1:15 (wt./wt.)), methanol-to-water ratio (0:100, 25:75, 50:50, and 75:25 (vol.%/vol.%)), and alkali catalysts (KOH, NaOH, and K2CO3) on product yields, composition of bio-crude, higher heating value (HHV) of bio-crude and bio-char, and energy recovery on HTL of rice straw are investigated. At the optimal processing condition corresponding to the final temperature of 300 °C, 60 min reaction time, and rice-straw-to-water ratio of 1:10 at a final pressure of 18 MPa, the bio-crude yield was 12.3 wt.% with low oxygen content (14.2 wt.%), high HHV (35.3 MJ/kg), and good energy recovery (36%). The addition of methanol as co-solvent to water at 50:50 vol.%/vol.% improved the yield of bio-crude up to 36.8 wt.%. The selectivity to phenolic compounds was high (49%–58%) when only water was used as the solvent, while the addition of methanol reduced the selectivity to phenolics (13%–22%), and improved the selectivity to methyl esters (51%–73%), possibly due to esterification reactions. The addition of KOH further improved the yield of bio-crude to 40 wt.% in an equal composition of methanol:water at the optimal condition. The energy-consumption ratio was less than unity for the methanol and catalyst system, suggesting that the process is energetically feasible in the presence of a co-solvent.

Highlights

  • Rice straw is one of the abundant lignocellulosic agro residues in the world

  • This study is novel in the following respects: (1) This is the first study to report the use of methanol as a co-solvent in Hydrothermal liquefaction (HTL) of rice straw; (2) this study exhaustively evaluates the effect of process conditions such as temperature, reaction time, biomass-to-solvent ratio, solvent composition, and alkali catalysts on the yields and quality of bio-crude from rice straw; and (3) this study reports the energetics of the process, to evaluate the feasibility at salient operating conditions

  • Increasing the reaction time leads to only a marginal increase in conversion of the feedstock to bio-crude and gas+aqueous fraction, which is evident by comparing the results of R1–R3 versus R4–R6

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Summary

Introduction

Rice straw is one of the abundant lignocellulosic agro residues in the world. India is the second largest producer of rice in the world, with 106 million tons per year, and an annual production of roughly 160 million tons of straw [1]. In Asian countries, rice straw is often burnt in the open fields, leading to airborne emissions that are hazardous to living organisms and the environment. This leads to the killing of small animals in the fields and a decline of biodiversity [1]. There is increased attention toward conversion of rice straw to valuable products, such as chemicals, fuels, energy, and bio-products

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