Abstract

The aim of this work was to evaluate the potential of cold plasma polymerization as a simple, fast and versatile technique for deposition of protective hydrophobic and oleophobic polymer layers on hydrophilic biopolymer aerogels. Polymerization of different fluorinated monomers (octafluorocyclobutane C4F8 and perfluoro-acrylates PFAC-6 and PFAC-8) on aerogel monoliths derived from alginate, cellulose, whey protein isolate (WPI) and potato protein isolate (PPI) resulted in fast and significant surface hydrophobization after short process times of 5 min and led to superhydrophobic surfaces with static water contact angles up to 154° after application of poly-C4F8 coatings. Simultaneous introduction of hydro- and oleophobicity was possible by deposition of perfluoro-acrylates. While the porous structure of aerogels stayed intact during the process, polymerization inside the aerogels pores led to the generation of new porous moieties and resulted therefore in significant increase in the specific surface area. The magnitude of the effect depended on the individual process settings and on the overall porosity of the substrates. A maximization of specific surface area increase (+179 m2/g) was obtained by applying a pulsed wave mode in the C4F8-coating of alginate aerogels.

Highlights

  • Aerogels are solid materials with high porosity, low density and high specific surface areas, which can be produced from a variety of starting materials such as silica, synthetic polymers and biopolymers

  • Polymerization of different fluorinated monomers on aerogel monoliths derived from alginate, cellulose, whey protein isolate (WPI) and potato protein isolate (PPI) resulted in fast and significant surface hydrophobization after short process times of 5 min and led to superhydrophobic surfaces with static water contact angles up to 154◦ after application of polyC4F8 coatings

  • While the porous structure of aerogels stayed intact during the process, polymerization inside the aerogels pores led to the generation of new porous moieties and resulted in significant increase in the specific surface area

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Summary

Introduction

Aerogels are solid materials with high porosity, low density and high specific surface areas, which can be produced from a variety of starting materials such as silica, synthetic polymers and biopolymers. Hydrophobic post modifications of dry biopolymer aerogels may offer protection against polar substances and can be applied principally in two ways: application of an (closed) outer layer on the aerogel’s surface or by modification of the inner porous surface, whereas the favored strategy depends on the final application The former can be achieved via different strategies, e.g., chemical vapor deposition (CVD) of coating materials from the gas phase or spray coating of aerogel particles with polymeric solutions/dispersions [7]. The aim of this work was to evaluate the potential of cold plasma coating processes as a simple and efficient one step-technique for post modification of biopolymer aerogels with high surface areas produced via supercritical drying. The dry aerogels were collected after slow depressurization (1 bar/min) of the autoclave and stored in sealed vessels in a desiccator over calcined silica gel prior to plasma coating

Coating of Aerogel Particles via Cold Plasma Process
Density and Porosity of Aerogels
Contact Angle Measurements
Scanning Electron Microscopy and Energy Dispersive X-ray Spectroscopy
Properties of Non-Treated Aerogels
Liquid Repellency of Coated Aerogels
Textural Properties
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