Hydrochar and Value-Added Chemical Production Through Hydrothermal Carbonisation of Woody Biomass

Abstract

This study investigates the optimisation of hydrothermal carbonisation (HTC) parameters for transforming Whitewood biomass into hydrochar, focusing on bioenergy production and valuable chemical extraction as by-products. The optimal carbonisation was achieved at a process temperature of 240 -260 °C, which optimised the higher heating value of the hydrochar to 27-30 kJ/g and ensured a structural integrity similar to lignite coal. Increasing the temperature beyond 260 °C did not significantly enhance the energy content or quality of the hydrochar, establishing 260 °C as the practical upper limit for the HTC process. Residence times between 30 to 60 min were found to have minimal impact on the yield and quality of hydrochar, suggesting significant operational flexibility and the potential to double throughput without increasing energy consumption. The study also revealed that the process water by-product is rich in furan compounds, particularly furfural and hydroxymethyl furfural, with their highest concentration (125 mg/g of feedstock) occurring at 220 °C. The implementation of these findings could facilitate the development of a large-scale HTC facility, significantly reducing reliance on fossil fuels and enhancing economic viability by producing high-energy-density biofuels and high-value chemical by-products.