Hybrid Technology Incorporated Into Colombian Heavy Oil Field Development Plan

Abstract

_ This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 213199, “Incorporating Hybrid Technology of CSS and Foam in Heavy Oil Field Development Plans: Practical Experiences and Lessons Learned,” by Romel A. Perez, SPE, Hector A. Rodriguez, and Jorge E. Romero, Ecopetrol, et al. The paper has not been peer reviewed. _ A research and development project was conducted to study the use of preformed foams to improve cyclic steam stimulation (CSS). The field results showed benefits in incremental oil production, improvements in energy efficiency, and reduction in carbon intensity. Based on those outcomes, and with the goal of extending the production life of mature assets, the hybrid technology of CSS plus foam improvements was incorporated into the heavy oil field development plans of the Middle Magdalena Valley (MMV) basin in Colombia. Pilot Results: 2019–2022 CSS maturity is one of the major challenges in the MMV. Many wells report more than 10 steam cycles, decreasing oil productivity, and a trend of shorter steam cycles (less than 10 months). Most injected steam drained the higher-flow-capacity intervals based on the permeability contrast within the pay zone and openhole completions. Therefore, the bullhead injection of preformed foam improvements implemented before the steam cycle was proposed as part of a conformance strategy. The main goal of the pilot test was to demonstrate the efficiency of the hybrid technology, extend the production life of steam cycles, increase oil recovery, and improve energy efficiency and carbon footprint. The CSS pilot was implemented in six wells of the Teca-Cocorna field (Fig. 1). Performance was evaluated in terms of incremental oil, carbon intensity, and energy efficiency. A similar approach was proposed to evaluate energy efficiency and greenhouse emissions of CSS and hybrid CSS based on numerical simulations and the performance of two wells in Block D-80 in China. By the end of this stage, an incremental oil of approximately 32,000 STB was confirmed. Only one well recorded almost 50% of the total incremental oil of the pilot, and one well was only evaluated for 6 months because of a mechanical failure. Incremental oil recoveries and geochemical analysis confirmed the potential of this hybrid steam method to target unswept zones in idle or marginal wells operating since the 1980s. Additionally, the Teca-Cocorna pilot reduced carbon intensity and improved energy efficiency by 56% and 54%, respectively. The reduction of the carbon intensity from 83 (baseline) to 46 kg CO2/STB represents an important achievement in terms of environmental benefits and highlights the fact that the volume of natural gas used to generate steam was optimized by using less gas by extending steam cycles to a minimum of 9 months. In other words, the CCS/foam cycle can produce as much oil as two CCS cycles in the pilot wells.