Hybrid Inductive-Power-Transfer Battery Chargers for Electric Vehicle Onboard Charging With Configurable Charging Profile

Abstract

Inductive power transfer (IPT) technologies have gained a wide acceptance in onboard battery charging applications due to some significant advantages over traditional plug-in systems. An IPT battery charger is expected to provide a configurable charging profile consisting of an initial constant current (CC) and a subsequent constant voltage (CV) efficiently. With a wide load range during the charging process, two sets of IPT topologies with the inherent load-independent CC and CV at the same zero-phase angle (ZPA) frequency are commonly combined into a hybrid topology to avoid sophisticated control schemes, while maintaining nearly unity power factor and soft switching of power switches simultaneously. However, the load-independent CC and CV are usually constrained by parameters of a loosely coupled transformer (LCT), making the LCT hard to design. To solve it, this paper systematically presents a method to derive such effective hybrid IPT converters, which starts from some existing topologies having the configurable CC or CV output and cascades a general T network for mode transition. Design principles with fewer mode switches and compensation components are proposed and some available hybrid topologies regardless of the constraint of LCT parameters are given in this paper. Control logic and sensitivities of compensation parameters to the input impedance and the load-independent output are also discussed. Finally, a 1 kW hybrid IPT battery charger prototype based on LCC-LCC and LCC-S topologies is built to verify the theoretical analysis.