Abstract

In the permanent magnet synchronous motor (PMSM) drive system, the unwilling and ear-piercing vibro-acoustics caused by high-frequency sideband harmonics becomes unacceptable in electric vehicle applications. In this paper, a modified space vector pulse width modulation (SVPWM) technique implemented with a hybrid carrier frequency modulation (HCFM) is provided to reduce the sideband current harmonic components and vibro-acoustic responses. The principle and implementation of the proposed HCFM technique are firstly presented in which the fixed carrier frequency is improved with the sawtooth and random signal-based coupling modulation based on the rotor position. The analytical derivations with the power spectral density method are also proposed. For verification, the experiment tests are conducted on a prototype 12/10 PMSM and microcontroller unit. The effectiveness of the HCFM technique can hence be confirmed considering the sideband vibro-acoustics reduction operated more effectively than that in a conventional random PWM. The proposed approach may provide a new route in noise-cancelling and electromagnetic compatibility for the electric drive powertrain.

Highlights

  • In recent years, permanent magnet synchronous motor (PMSM) driven with pulse width modulation (PWM) techniques have been widely used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) [1,2,3]

  • In terms of the random pulse width modulation (RPWM) and hybrid carrier frequency modulation (HCFM), the current harmonic reduction is presented in Figures 8 and 9

  • A novel PWM technique applied with hybrid carrier frequency modulation is proposed to reduce the sideband harmonics and vibro-acoustics

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Summary

Introduction

Permanent magnet synchronous motor (PMSM) driven with pulse width modulation (PWM) techniques have been widely used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) [1,2,3]. The high-frequency sideband vibro-acoustics is related to the voltage source inverter (VSI) and space vector PWM (SVPWM). The related single-HSS technique would exhibit a saturating and limiting effect such that the sideband components cannot be further reduced [18], in addition to other negative influences, increasing the total harmonic distortion (THD) [19]. This paper presents a novel hybrid carrier frequency modulation (HCFM) method to modify the conventional space vector pulse width modulation (SVPWM). Based on the single-HSS method, the fixed carrier frequency in the HCFM can be dithered by coupling the sawtooth and random signal-based patterns with different rotor position angles.

Principle and Implementation of the HCFM
Explanation of the Sideband Harmonics Reduction
Power Spectral Density Explanation of HCFM
Experimental Test Setup
Sideband Current Harmonics
Sideband Vibro-Acoustic Responses
Conclusions

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