Abstract

This article describes efforts to achieve fast deposition of thick Quasi-Phase-Matched (QPM) GaP structures with high surface and structural quality on oriented patterned (OP) templates in a Hydride Vapor Phase Epitaxial (HVPE) process. These QPM structures will be incorporated in devices for conversion of frequencies from the near infrared to the mid infrared and THz regions, where powerful and tunable sources are in great demand for both military and civilian applications. In contrast with GaAs—the most studied OP QPM material—the two-photon absorption of GaP is predicted to be extremely low, which allows pumping with a number of convenient sources between 1 – 1.7 µm. Unpatterned GaP layers up to 370 µm thick were grown with growth rates up to 93 µm/hr with high reproducibility on bare substrates. The layers demonstrated smooth surface morphology with RMS < 1 nm and high structural quality with FWHM equal to 39 arcsec for layers grown on GaP and 112 arcsec for those grown on GaAs. Growth on OP-GaP templates resulted in 142 µm thick QPM structures deposited at a growth rate of 71 µm/h with good vertical (normal to the layer surface) propagation of the initial pattern. When the growth was performed on OP-GaAs one of the domains showed a trend toward a faceting growth. Further investigations are in progress to equalize the vertical and lateral growth of the two domains, and determine the best orientation of the substrate and pattern in order to achieve structures thick enough for high power nonlinear applications.

Highlights

  • Development of direct coherent sources operating in the mid IR and THz regions started with the investigation of a great variety of binary and ternary semiconductor materials [1]‐[4]

  • In this study we present an improved Hydride Vapor Phase Epitaxial (HVPE) process for growing: (1) GaP layers on unpatterned GaP and GaAs sub‐ strates, and (2) GaP QPM structures on oriented patterned (OP)‐ GaAs and GaP templates

  • The average roughness as a factor of the surface quality was monitored in conjunction with the growth rate and supersaturation

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Summary

INTRODUCTION

Development of direct coherent sources operating in the mid IR and THz regions started with the investigation of a great variety of binary and ternary semiconductor materials [1]‐[4]. Put power, have been produced [9, 10] Such devices cannot take advantage of mature Nd, Yb, and Er‐based pump lasers, due to significant two‐photon absorption in the 1– 1.7 μm region [11]. This limitation can be overcome by using another semicon‐ ductor, GaP. Interest in QPM GaP has increased rapidly, and frequency conversion devices based on stacks of wafers with alternating inversion of the crystal orientation have been designed [17]. HVPE growth of QPM GaP is the only approach capable of producing the hundreds of μm‐ thick apertures needed for high power applications. An initial idea about the proper orien‐ tation of the template and the pattern is given at the end of this work

EXPERIMENTAL
Growth on unpatterned GaP and GaAs substrates
Growth on half-patterned GaP substrates
Growth on sub-lattice MBE inversion OP GaAs templates
Growth on wafer fusion bonded OP gap templates
CONCLUSION
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