Abstract

The hot deformation behaviors of the new 6063 aluminum alloy modified by rare earth Y and Al-Ti-B master alloy were studied through isothermal hot compression experiments on the Gleeble-3800 thermal simulator. By characterizing the flow curves, constitutive models, hot processing maps, and microstructures, we can see from the true stress–true strain curves that the flow stress decreases with the increase of deformation temperature and the decrease of strain rate. Through the calculation of the constitutive equation, we derived that the activation energy of the new composite modified 6063 aluminum alloy is 224.570 KJ/mol. we roughly obtained its excellent hot processing range of temperatures between 470–540 °C and the strain rates of 0.01–0.1 s−1. The verification of the deformed microstructure shows that with the decrease of lnZ, the grain boundary changes from a low-angle one to a high-angle one and the dynamic recrystallization is dominated by geometric dynamic recrystallization and continuous dynamic recrystallization. Analysis of typical samples at 480 °C/0.01 s−1 shows that the addition of rare earth Y mainly helps form Al3Y5 and AlFeSiY phases, thus making the alloy have the performance of high-temperature recrystallization, which is beneficial to the hot workability of the alloy.

Highlights

  • As one of the most familiar Al-Mg-Si alloys, 6063 aluminum alloy has the basic properties of common aluminum alloys, it has been widely used in building doors and windows, automotive, aerospace, and other fields because of its excellent hot workability and corrosion resistance

  • Wang et al [6] studied the effect of mixed rare earth La and Ce on the structural and mechanical properties of Al-Mg-Si alloys, and the results show that the addition of mixed rare earth

  • The materials used in the experiment were self-made new composite modified 6063 aluminum alloy, which was mainly synthesized from 6063 aluminum alloy, Al-Ti-B master alloy and rare earth

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Summary

Introduction

As one of the most familiar Al-Mg-Si alloys, 6063 aluminum alloy has the basic properties of common aluminum alloys, it has been widely used in building doors and windows, automotive, aerospace, and other fields because of its excellent hot workability and corrosion resistance. The studies on the hot deformation behaviors of 6063 aluminum alloy under different processes have been relatively mature, but the suitable hot working technology of the new 6063 aluminum alloy modified by rare earth Y and Al-Ti-B master alloy and the function mechanism of the addition of rare earth Y during the process of hot deformation of the alloy are still unclear. In order to provide theoretical support for the practical application and production of the optimized new composite modified 6063 aluminum alloy, the extrusion processability of the modified alloy was explored, and the optimum hot working process parameters during hot deformation were further studied. We carried out an isothermal compression experiment on the new 6063 aluminum alloy modified by rare earth Y and Al-Ti-B master alloy, studied the effects of temperature and strain rate on the hot deformation process. We preliminarily established a suitable hot working range, observed the deformed structure and analyzed and verified the obtained suitable hot working parameters, providing important guidelines for the practical application of the new composite modified 6063 aluminum alloy

Materials and Methods
Flow Stress Characteristics
Construction of Constitutive Equation
Processing Map Analysis
Structural Evolution during Deformation
Conclusions
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