Abstract
Selective laser melting (SLM) is an additive manufacturing process that enables novel alloy production by combining metals with significantly different physical properties. In this paper, the hot corrosion behavior of Ti–Re alloys fabricated by SLM was studied in a mixture of Na2SO4 and NaCl salts at 600 °C. The morphology and composition of the corrosion products were characterized by scanning electron microscopy with energy-dispersive X-ray spectroscopy and X-ray diffraction to understand the degradation mechanisms. It has been shown that the hot corrosion resistance of Ti–Re alloys was influenced by the chemical inhomogeneity of the oxide scale resulting from the presence of rhenium particles undissolved during the SLM process.
Highlights
Selective laser melting (SLM) is one of the rapid prototyping (RP) techniques for manufacturing nearly fully dense three-dimensional elements directly from CAD data
The hot corrosion behavior of Ti–Re alloys fabricated by SLM was studied in a mixture of Na2SO4 and NaCl salts at 600 °C
It has been shown that the hot corrosion resistance of Ti–Re alloys was influenced by the chemical inhomogeneity of the oxide scale resulting from the presence of rhenium particles undissolved during the SLM process
Summary
Selective laser melting (SLM) is one of the rapid prototyping (RP) techniques for manufacturing nearly fully dense three-dimensional elements directly from CAD data. During the SLM process, thin metallic powder layers (50–100 lm) are spread out on a building platform and subsequently fully melted and consolidated by a. SLM offers several advantages over the conventional manufacturing techniques such as reduction in processing steps, high material utilization and a near-net shape production of the geometrically complex shapes with a minimal machining [5, 6]. For these reasons, it is an attractive alternative to process difficultto-machine materials such as titanium and its alloys. The SLM technology provides an ideal platform for a near-net shape production of Ti components instead of the highly time- and energy-consuming conventional multi-step processing techniques such as casting or powder metallurgy [6, 8]
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