Abstract

One of the main problems of modern measurement technology and Metrology is that no non-destructive testing device, due to its design features, allows to make metrological measurements necessary for the construction of a three-dimensional geometric model of the part surface, which is a superposition of the geometric image of the surface and the topography of its microrelief. As a rule, in the calculation of the forming surface of the tool there is no calculation of the topography of its microrelief. This is due to the lack of sufficient information about the geometric structure of the microrelief as a three-dimensional image, due to the use of one-dimensional evaluation parameter. Application for geometric modeling of the microrelief shape of a one-dimensional evaluation parameter-the height of the microrelief, gives an idea of the microrelief as a surface with numerical marks. In the description of the surface with numerical marks, the curvature in the local neighborhood of the given point is not determined, which makes it impossible to construct its full geometric image. The solution to the problem is to create a non-destructive testing device-an optical profilograph, the design of which would allow to measure the geometric characteristics of the surface of the part necessary for structuring its full geometric image and the development of a new geometric approach that allows to obtain this complete geometric image of the part. Installation - optical profilograph refers to measuring equipment, in particular to devices for roughness control. This installation is designed as a complex of non-destructive testing devices of new generation, which is aimed at solving the actual problem in the conduct of metrological measurements required to build a three-dimensional geometric model of the surface of the part, which would be a superposition of the geometric image of the surface of the part and the topography of its microrelief. The principle of operation of the installation is that the holographic image of the part, the scanning indicator of the electromagnetic field are removed cards, which are fixed microrelief profiles of the surface layer, profiles of internal and external surfaces of the part. With these profiles remove the geometric characteristics, which are based on the modular geometric approach allows you to structure the topography of the surface layer microrelief, as well as the internal and external geometry of the surfaces of the part, having a complex shape.

Highlights

  • One of the main problems of modern measurement technology and Metrology is that no non-destructive testing device, due to its design features, allows to make metrological measurements necessary for the construction of a threedimensional geometric model of the part surface, which is a superposition of the geometric image of the surface and the topography of its microrelief

  • At present technologies and equipment used for the check of both a structure, and geometry of different material parts machined in the course of a manufacturing cycle are based on regulations of those scientific subjects the study objects of which are directly separate elements of the processes mentioned

  • The necessity to take into account 3D characteristics of a surface layer micro-relief is urgent at Evgeny Alexandrovich Belkin et al.: Holography of the Surface Layer in the Visible Range of Electromagnetic

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Summary

Introduction

One of the main problems of modern measurement technology and Metrology is that no non-destructive testing device, due to its design features, allows to make metrological measurements necessary for the construction of a threedimensional geometric model of the part surface, which is a superposition of the geometric image of the surface and the topography of its microrelief. In such a way the development of technology and devices for 3D nondestructive check of the formation of a surface layer, a structure and parts geometry and for the assessment of a surface layer microrelief topography is urgent which will allow assessing quality and control fulfillment, but producing parts with properties and a structure type pre-specified.

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