Abstract

Protonic ceramic electrochemical cells (PCECs) have attracted considerable attention owing to their ability to reversibly convert chemical fuels into electricity at low temperatures below 600 °C. However, extreme sintering conditions during conventional convection-based heating induce critical problems for PCECs such as nonstoichiometric electrolytes and microstructural coarsening of the electrodes, leading to performance deterioration. Therefore, we fabricated PCECs via a microwave-assisted sintering process (MW-PCEC). Owing to the ultrafast ramping rate (∼50 °C/min) with bipolar rotation and the resistive heating nature of microwave-assisted sintering, undesirable cation diffusion and grain growth were effectively suppressed, thus producing PCECs with stoichiometric electrolytes and nanostructured fuel electrodes. The MW-PCEC achieved electrochemical performance in both in fuel cell (0.85 W cm–2) and in electrolysis cell (1.88 A cm–2) modes at 600 °C (70% and 254% higher than the conventionally sintered PCEC, respectively) demonstrating the effectiveness of using an ultrafast sintering technique to fabricate high-performance PCECs.

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