Highly efficient molybdenum nanostructures for solar thermophotovoltaic systems: One-step fabrication of absorber and design of selective emitter

Abstract

Efficient solar energy harvesting materials or structures have become a topic of great interest in response to the ever-increasing energy demand. Refractory transition metals have been found to exhibit attractive properties in broadband absorptance, making them highly effective in solar thermophotovoltaic (STPV) systems that aim to surpass the Shockley-Queisser limit. Typically, broadband absorbers are made from hybrid materials or complex geometrical structures, which require multi-step fabrication technologies. In this study, we successfully developed a highly efficient broadband absorber based on molybdenum (Mo) nanosheets using a one-step physical vapor deposition process. The nanosheets result in the high absorber efficiencies of 96.1 % for blackbody radiation (BBR) at 5778 K and of 96.4 % for air mass (AM) 1.5 spectrum, and are insensitive to polarization and incident angle. After annealing at 1650 K for 24 h, the Mo nanosheets absorber demonstrates outstanding thermal stability without compromising the efficiency of the STPV system. To complete the STPV system, a selective narrowband Mo-based gratings emitter was further designed with a high emissivity of 96 % at a wavelength of 2.17 μm, resulting in a high PV cell efficiency of 41.8 % around 1723 K. Through a series of theoretical calculations, the proposed STPV system can achieve an overall conversion efficiency of 40.2 % by a trade-off between the structure temperature and the sun concentration. Furthermore, an efficiency of 35.5 % can be achieved at a low temperature of 1073 K with a low solar concentration of 500 suns.The results provide tremendous opportunities for widespread applications of high-performance STPV systems.