High-Accuracy Capacitance Monitoring of DC-Link Capacitor in VSI Systems by LC Resonance

Abstract

Monitoring the condition of a dc-link capacitor is important for the reliability-critical voltage source inverter (VSI) systems. With the ever increasing application of a metalized poly propylene film (MPPF) capacitor, a new challenge for dc-link capacitor condition monitoring (CM) is presented due to the very small equivalent series resistance and capacitance end-of-life criterion (typically 2%–5%) of an MPPF capacitor. To improve the accuracy of capacitance estimation, a novel quasi-online CM method is proposed in this paper, which introduces an LC resonance intentionally when system is not in operation. Experimental work is carried out to validate the method and the results show that 1% capacitance estimation accuracy can be achieved in a 3-kW induction machine variable frequency drive system. Because of the signal measurement at large amplitude (e.g., nominal current) and the time-based multi-parameters identification algorithm, the method is accurate and inherently insensitive to the system parameters variation, measurement noise, and effect of temperature drift. In practice, the method can be implemented using the system available sensors with no need of hardware modification. Moreover, since the resonance current is limited and decays shortly, the condition of a dc-link capacitor can be monitored safely and frequently on-site in a VSI system.