High‐Temperature Deformation of SiC‐Whisker‐Reinforced MgO‐PSZ/Mullite Composites

Abstract

The effect of 33.5 vol% SiC whisker loading on high‐temperature deformation of 1 wt% MgO‐38.5 wt% zirconia‐mullite composites was studied between 1300° and 1400°C. At strain rates of 10−6 to 5 × 10−4/s the creep resistance of zirconia‐mullite composites without SiC reinforcement was inferior to monolithic mullite of similar grain size. Analysis of the results suggested that the decreased creep resistance of mullite‐zirconia composites compared to pure mullite could be at least partially explained by mechanical effects of the weaker zirconia phase, increased effective diffusivity of mullite by zirconia addition, and to the differences in mullite grain morphology. With SiC whisker reinforcement, the deformation rate at high stress was nearly the same as that of the unrein‐forced material, but at low stress the creep rates of the SiC‐reinforced material were significantly lowered. The stress dependence of the creep rate of unreinforced material suggested that diffusional creep was the operative mechanism, while the reinforced material behaved as if a threshold stress for creep existed. The threshold stress could be rationalized based on a whisker network model. This was supported by data on other whisker‐containing materials; however, the threshold stress had a temperature dependence that was orders of magnitude higher than the elastic constants, leaving the physical model incomplete. The effects of residual stresses and amorphous phases at whisker/matrix interfaces are invoked to help complete the physical model for creep threshold stress.