Abstract

Cu-Ni-Fe alloys are promising inert anodes for green Al production but their corrosion resistance must be improved. Here, protective (Co,Ni)O coatings are deposited by high velocity oxygen fuel (HVOF) process on Cu-Ni-Fe alloys. The influence of the coating and substrate compositions on their behavior is studied at 1000 °C under argon and air. On Cu-rich alloy, CoxNi1−xO coatings with higher nickel content slow down oxygen diffusion to the substrate, as well as copper diffusion to the sample surface. On Ni-rich alloy, the formation of a NiFe2O4 scale is observed, whose thickness decreases as the Ni content of the CoxNi1−xO coatings increases.

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