High surface quality additive manufacturing process of titanium alloy with composite heat source

Abstract

In order to solve the problems of high surface roughness and low dimensional accuracy of titanium alloy metal-wire fuse additive manufacturing, this paper proposes a high surface quality and dimensional accuracy of titanium alloy additive manufacturing with composite heat source process. On the basis of orthogonal experiments, titanium alloy wires with diameter of 0.3 mm Ti-6Al-4V were deposited in a small molten pool by laser and Joule heat source. Thin-walled titanium alloy parts with high surface quality and dimensional accuracy were obtained, and the quality, microstructure, and mechanical properties were tested. The measurement areas are shown that the average roughness Ra is 1.65 μm in the direction deposition, and the dimensional accuracy error is less than 0.28 mm. On this basis, the microstructure and mechanical properties of titanium alloy thin-walled were analyzed. The microstructures are net-like, with microhardness of about 330HV. The ultimate tensile strength of titanium alloy thin-walled parts is 917.56 MPa, and the elongation can reach 20.68%, which is comparable to the strength of casting and forging fracture. The results show that the proposed additive manufacturing process of metal-wire with composite heat source has the potential of further metal AM in high surface quality parts.