High-Speed Melt Spinning of Polylactide/Poly(Butyleneterephthalate) Bicomponent Fibers: Mechanism of Fiber Structure Development and Dyeing Behavior

Abstract

Bicomponent fibers consisting of polylactide (PLA) as the sheath and poly(butylene terephthalate) (PBT) as the core were produced by high-speed spinning to obtain materials suitable for medical clothing. The higher-order structure of the PLA fiber component appeared to exhibit simple, alternately stacked, uniaxially oriented amorphous and crystalline regions. Therefore, fairly large tanδ peaks were observed for single-component PLA fibers, even when the orientation-induced crystallization was achieved by high-speed spinning. By conjugating PLA with PBT, although limited mutual interference with the crystallization of each component occurred, both the PLA (Mw = 170,000, L-lactide content = 98.7%) and PBT (intrinsic viscosity = 0.835-0.865 dL/g) could crystallize on a high-speed spinning line, and the proposed formation of a shish-kebab-like structure in the PBT component enhanced the thermal stability of the bicomponent fibers, particularly resulting in shrink-proof properties. The bicomponent fibers developed herein could be deeply dyed at 98 °C, with results comparable to those of industrial polyester, and peeling of the PLA skin layer was rarely observed, even when the dyed fibers were flattened by a rubbing force.