High power density nuclear battery prototype based on diamond Schottky diodes

Abstract

We report here for the first time a fabrication of betavoltaic battery prototype consisting of 200 single conversion cells based on Schottky barrier diamond diodes which have been vertically stacked with ~24% 63Ni radioactive isotope. The maximum electrical output power of about 0.93 μW was obtained in total volume of 5 × 5 × 3.5 mm3. We used the ion-beam assisted lift-off technique to obtain conversion cells of minimal thickness comparable with the characteristic penetration length of beta-particles emitted by 63Ni isotope. The obtained value of 15 μm was limited by the mechanical strength of produced structures and process reliability. To check the performance of thin diamond based conversion cells we carried out IV-curves measurements at electron beam irradiation in SEM. We found that the sacrificial layer for the splitting of such thin conversion cell from HPHT diamond substrate did not cause a considerable degradation of device charge collection efficiency. As a result, the fabricated prototype provided the output power density of about 10 μW/cm3, that is the best known value for nuclear batteries based on 63Ni radioisotope. Moreover, the long half-life of 63Ni isotope gives the battery specific energy of about 3300 mWh/g that is an order of magnitude higher than the typical value of commercial chemical cells.