Abstract

Laser based Powder Bed Fusion (LPBF) stands out among Additive Manufacturing (AM) techniques for its ability to fabricate intricate geometries with high precision. However, LPBF produced parts, particularly Inconel 718 (IN718) superalloys, demand further exploration in microstructural and mechanical properties aspect. This study explores the effect of heat treatments on LPBF fabricated Inconel 718. Three distinct heat treatments involving diverse solutionizing temperatures and ageing steps were applied to the LPBFed IN718 alloy. As-printed samples showed columnar dendritic microstructure. The heat treatments led to precipitation of strengthening γ′′ and γ′ phases. A substantial increase in microhardness was observed after heat treatments. Wear tests revealed as-printed specimens suffered higher wear loss (∼889 μm) and coefficient of friction (COF) (∼0.627) attributed to Laves phase and low hardness of the matrix. However, heat-treated specimens exhibited substantially lower wear loss (∼217 μm) and COF (∼0.342), with HT2 condition demonstrating superior wear resistance attributed to a homogeneous microstructure.

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