Heat Treatment Optimization and Nitriding Effects on Mechanical Properties of 32CrMoV12-10 Steel

Abstract

32CrMoV12-10 steel is widely utilized in industries where high strength and toughness are crucial. This alloy is commonly used in manufacturing components like gun barrels, gears, and bearings, which demand exceptional mechanical properties. These parts typically undergo heat treatments, including hardening and surface enhancement techniques such as nitriding, to extend their fatigue life significantly. It is crucial to identify optimal heat treatment conditions to achieve desired material performance. In this study, commercial 32CrMoV12-10 steel was selected to investigate the impact of heat treatment parameters (temperature, duration time, and quenching media) on its mechanical properties. To analyse the effect of these parameters, the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) and the Taguchi Method were employed, facilitating a systematic examination of the process stages and subsequent mechanical testing outcomes, including Charpy V-notch impact, hardness, and tensile strength assessments. An optimal heat treatment protocol was established based on these analyses, and the nitriding depth of the optimally treated sample was examined using a micro-Vickers hardness tester. For comparative analysis, another sample with closely related outcomes was also evaluated. Results indicated that the surface hardness of the optimally treated Sample 10 reached 870 HV, with a core hardness of 417 HV, compared to non-nitrided Sample 3, which showed a surface hardness of 860 HV and a core hardness of 415 HV. Despite the proximity in their values, Sample 10 exhibited slightly higher micro-Vickers hardness than Sample 3. However, while Sample 3 fails to meet the specified tensile stress and hardness criteria, Sample 10, produced through optimization, meets criteria, ranging from 970 to 1040 N/mm², underscoring the efficacy of the optimization process facilitated by TOPSIS. This optimization was notable for its minimal experimental requirements, proving effective in conserving time, energy, and resources while investigating the processed material.