Heat Transfer and Pressure Drop in Plate Fin Heat Exchangers: A Numerical Approach

Abstract

An apparatus for transferring thermal energy across an impermeable barrier between two or more fluids is a heat exchanger. The effective transmission of heat from a hot fluid to a cold fluid is its primary goal. The temperature differential between the two fluids directly affects this heat transfer. Using CFD study with FLUENT 2020 R1, the performance characteristics of the compact plate fin heat exchanger's improved surfaces are examined. The simulation of heat transfer and flow encompassed a variety of velocities including completely turbulent regions. The pressure, temperature, and velocity contours were taken from the Fluent simulations. To determine the heat exchanger's flow and heat transfer performance, numerical analysis has been done. Since boundary conditions are crucial to CFD, they have been carefully chosen. The flow field, heat transfer, thickness, and wavelength were all predicted using the software code for a range of air to water velocities. Three distinct wavelengths of numerical simulations for a plate-fin heat exchanger were used in the study (10, 20, and 30). There were changes to the fin thickness, entry locations, and air and water entry velocities. Solid Works and Ansys were used to create the geometry for the three-level fin models that were placed inside the heat exchanger, both with and without a cover. For determining the heat exchanger's geometry and fin isometry, three levels measuring 19.6 mm in height and 53.64 mm in width were constructed. The fins have a thickness of 0.2 to 0.4 mm. As the air and water velocities vary, so does the temperature inside the heat exchanger. Because the topmost layer is a warm stream's flow channel, the temperature rises there, whereas the opposite effect is seen close to the bottom layer. Convection heat transmission to the surroundings and conduction heat transfer through the heat exchanger's side plates are the causes of fluid temperature fluctuations in the depth direction.