Abstract

This paper introduces a novel Health Monitoring System (HMS) tailored for CNC machines, addressing the critical need for maintaining their optimal performance and preventing unexpected breakdowns in modern manufacturing settings. The system integrates various sensors and data acquisition methods to continuously monitor key parameters like temperature, vibration, and tool wear. By employing advanced data analytics and machine learning algorithms, the HMS can swiftly identify anomalies in real-time, facilitating proactive maintenance and minimizing operational downtime. Additionally, the system features a user- friendly interface for visualizing machine health status and creating predictive maintenance schedules. Experimental validation conducted on a CNC machining center validates the efficacy and reliability of the developed HMS in enhancing machine efficiency, prolonging equipment lifespan, and curbing maintenance expenses. In summary, this Health Monitoring System offers a robust solution for ensuring the seamless operation and longevity of CNC machines in modern manufacturing environments.

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