Health monitoring of 90° bolted joints using fuzzy pattern recognition of ultrasonic signals

Abstract

Bolted joints are important parts for aerospace structures. However, there is a significant risk associated with assembling bolted joints due to potential human error during the assembly process. Such errors are expensive to find and correct if exposed during environmental testing, yet checking the integrity of individual fasteners after assembly would be a time consuming task. Recent advances in structural health monitoring (SHM) can provide techniques to not only automate this process but also make it reliable. This integrity monitoring requires damage features to be related to physical conditions representing the structural integrity of bolted joints. In this paper an SHM technique using ultrasonic signals and fuzzy pattern recognition to monitor the integrity of 90° bolted joints in aerospace structures is described. The proposed technique is based on normalized fast Fourier transform (NFFT) of transmitted signals and fuzzy pattern recognition. Moreover, experimental observations of a case study on an aluminum 90° bolted joint are presented. We demonstrate the ability of the proposed method to efficiently monitor and indicate bolted joint integrity.