Abstract

• Correlation between compact anodic TiO 2 and porous anodic TiO 2 films is elucidated. • Ionic current is used to form oxide and increases the oxide forming efficiency. • Electronic current gives rise to O 2 gas and decreases the oxide forming efficiency. • A novel approach to enlarging the nanotube diameter is presented. • Nanotube diameters increase with increasing H 3 PO 4 amount in a given NH 4 F solution. It is well known anodic TiO 2 nanotubes (ATNTs) can be obtained by the anodization of Ti foils in fluoride-containing solutions, and the nanotube diameter is proportional to the applied voltages. However, the growth kinetics of ATNTs and the relationship between structural features and anodizing parameters still remain unclear. Challenges always remain in the fabrication of ATNTs with large diameters due to the undesired breakdown event under the high voltage in NH 4 F solutions. Here, an interesting approach is first proposed to overcome these particular challenges. A series of constant current anodizing processes in fluoride-free H 3 PO 4 solutions, NH 4 F solutions of different concentrations (0.7 wt%, 0.5 wt% and 0.2 wt%), and different mixed electrolytes containing both NH 4 F and H 3 PO 4 , have been compared in detail. And we mainly focused on the influence of the different ratios of NH 4 F and H 3 PO 4 on the outer diameters of ATNTs and the correlation between two types of films. The interesting results show that the nanotube diameter greatly increases with H 3 PO 4 amount in the solutions with a given concentration of NH 4 F. In contrast, the nanotube length decreases with the increase of H 3 PO 4 amount in the solutions with a given concentration of NH 4 F. The experimental findings and the undesired breakdown phenomenon can be elucidated by the theory of the electronic current and ionic current rather than by the field-assisted dissolution.

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