Greenhouse gas emission benefits of vehicle lightweighting: Monte Carlo probabalistic analysis of the multi material lightweight vehicle glider

Electrified vehicles, including plug-in hybrid electric vehicles (PHEVs) and battery electric vehicles (BEVs), have the potential to reduce greenhouse gas (GHG) emissions from personal transportation by shifting energy demand from gasoline to electricity. GHG reduction potential depends on vehicle design, adoption, driving and charging patterns, charging infrastructure, and electricity generation mix. We construct an optimization model to study these factors by determining optimal design of conventional vehicles (CVs), hybrid electric vehicles (HEVs), PHEVs, and BEVs and optimal allocation of vehicle designs and charging infrastructure in the fleet for minimum lifecycle GHG emissions over a range of scenarios. We focus on vehicles with similar size and acceleration to a Toyota Prius under urban EPA driving conditions. We find that under today’s U.S. average grid mix, the vehicle fleet allocated for minimum GHG emissions includes HEVs and PHEVs with ~30 miles (48 km) of electric range. Allocating only CVs, HEVs, PHEVs, or BEVs will produce 86%, 1%, 0%, or 13+% more life cycle GHG emissions, respectively. Unlike BEVs, PHEVs do consume some gasoline; however, PHEVs can power a large portion of vehicle miles on electrical energy while accommodating infrequent long trips without need for a large battery pack, with its corresponding production and weight implications. Availability of workplace charging for 90% of vehicles optimistically reduces optimized GHG emissions by 0.5%. Under decarbonized grid scenarios, larger battery packs are more competitive and reduce life cycle GHG emissions significantly. Future work will relax modeling assumptions and address life cycle cost and cost-effectiveness of GHG reductions.

The literature analyzing the fuel saving, life cycle greenhouse gas (GHG) emission, and ownership cost impacts of lightweighting vehicles with different powertrains is reviewed. Vehicles with lower powertrain efficiencies have higher fuel consumption. Thus, fuel savings from lightweighting internal combustion engine vehicles can be higher than those of hybrid electric and battery electric vehicles. However, the impact of fuel savings on life cycle costs and GHG emissions depends on fuel prices, fuel carbon intensities and fuel storage requirements. Battery electric vehicle fuel savings enable reduction of battery size without sacrificing driving range. This reduces the battery production cost and mass, the latter results in further fuel savings. The carbon intensity of electricity varies widely and is a major source of uncertainty when evaluating the benefits of fuel savings. Hybrid electric vehicles use gasoline more efficiently than internal combustion engine vehicles and do not require large plug-in batteries. Therefore, the benefits of lightweighting depend on the vehicle powertrain. We discuss the value proposition of the use of lightweight materials and alternative powertrains. Future assessments of the benefits of vehicle lightweighting should capture the unique characteristics of emerging vehicle powertrains.

Reducing greenhouse gas (GHG) emissions from the transportation sector is the goal of several current policies and battery electric vehicles (BEVs) are seen as one option to achieve this goal. However, the introduction of BEVs in the fleet is gradual and their benefits will depend on how they compare with increasingly more energy-efficient internal combustion engine vehicles (ICEVs). The aim of this article is to assess whether displacing ICEVs by BEVs in the Portuguese light-duty fleet is environmentally beneficial (focusing on GHG emissions), taking into account the dynamic behavior of the fleet. A dynamic fleet-based life-cycle assessment (LCA) of the Portuguese light-duty fleet was performed, addressing life-cycle (LC) GHG emissions through 2030 across different scenarios. A model was developed, integrating: (i) a vehicle stock sub-model of the Portuguese light-duty fleet; and (ii) dynamic LC sub-models of three vehicle technologies (gasoline ICEV, diesel ICEV and BEV). Two metrics were analyzed: (i) Total fleet LC GHG emissions (in Mton CO2 eq); and (ii) Fleet LC GHG emissions per kilometer (in g CO2 eq/km). A sensitivity analysis was performed to assess the influence of different parameters in the results and ranking of scenarios. The model baseline projected a reduction of 30–39 % in the 2010–2030 fleet LC GHG emissions depending on the BEV fleet penetration rate and ICEV fuel consumption improvements. However, for BEV introduction in the fleet to be beneficial compared to an increasingly more efficient ICEV fleet, a high BEV market share and electricity emission factor similar or lower to the current mix (485 g CO2 eq/kWh) need to be realized; these conclusions hold for the different conditions analyzed. Results were also sensitive to parameters that affect the fleet composition, such as those that change the vehicle stock, the scrappage rate, and the activity level of the fleet (11–19 % variation in GHG emissions in 2030), which are seldom assessed in the LCA of vehicles. The influence of these parameters also varies over time, becoming more important as time passes. These effects can only be captured by assessing Total fleet GHG emissions over time as opposed to the GHG emissions per kilometer metric. These results emphasize the importance of taking into account the dynamic behavior of the fleet, technology improvements over time, and changes in vehicle operation and background processes during the vehicle service life when assessing the potential benefits of displacing ICEVs by BEVs.

This paper examines the impact on the life cycle greenhouse gas (GHG) emissions reduction when fossil-fueled ICE gasoline, diesel and natural gas vehicles, hybrid electric vehicles (HEVs) and plug-in hybrid electric vehicles (PHEVs) are banned in a step-by-step manner from 2035. We examine the impact of vehicle bans on life cycle GHG emissions and on the marginal cost (MC) of emissions reduction using four different scenarios defined by hydrogen production method, renewable energy share, and infrastructure development for refueling stations. The vehicle penetration and the fuel demand are determined by a consumer choice model characterized by a multinomial logit algorithm. Our analysis found that vehicle bans significantly promote battery electric vehicles (BEVs) for mini-sized vehicles and hydrogen fuel cell vehicles (FCVs) for light and heavy-duty vehicles. A vehicle ban that excludes BEVs and FCVs from 2035 under an enhanced infrastructure plan can reduce the life cycle GHG emissions as much as 438 million tonnes by 2060 compared to the 2017 level. The MC of the life cycle GHG mitigation decreases continuously and reaches as low as $482 per tonne CO2eq in 2060. However, if PHEVs are excluded from the ban, the life cycle GHG emissions are reduced more by 88 Mt-CO2eq in 2060 at a lower MC of $122 per tonne CO2eq. This is due to decreases in GHG emissions from VP where the replacement of PHEVs for BEVs and FCVs reduces the production of batteries and fuel cells. The main structure of the model.

Electrification can reduce the greenhouse gas (GHG) emissions of light-duty vehicles. Previous studies have focused on comparing battery electric vehicle (BEV) sedans to their conventional internal combustion engine vehicle (ICEV) or hybrid electric vehicle (HEV) counterparts. We extend the analysis to different vehicle classes by conducting a cradle-to-grave life cycle GHG assessment of model year 2020 ICEV, HEV, and BEV sedans, sports utility vehicles (SUVs), and pickup trucks in the United States. We show that the proportional emissions benefit of electrification is approximately independent of vehicle class. For sedans, SUVs, and pickup trucks we find HEVs and BEVs have approximately 28% and 64% lower cradle-to-grave life cycle emissions, respectively, than ICEVs in our base case model. This results in a lifetime BEV over ICEV GHG emissions benefit of approximately 45 tonnes CO2e for sedans, 56 tonnes CO2e for SUVs, and 74 tonnes CO2e for pickup trucks. The benefits of electrification remain significant with increased battery size, reduced BEV lifetime, and across a variety of drive cycles and decarbonization scenarios. However, there is substantial variation in emissions based on where and when a vehicle is charged and operated, due to the impact of ambient temperature on fuel economy and the spatiotemporal variability in grid carbon intensity across the United States. Regionally, BEV pickup GHG emissions are 13%–118% of their ICEV counterparts and 14%–134% of their HEV counterparts across U.S. counties. BEVs have lower GHG emissions than HEVs in 95%–96% of counties and lower GHG emissions than ICEVs in 98%–99% of counties. As consumers migrate from ICEVs and HEVs to BEVs, accounting for these spatiotemporal factors and the wide range of available vehicle classes is an important consideration for electric vehicle deployment, operation, policymaking, and planning.

Development and application of an electric vehicles life-cycle energy consumption and greenhouse gas emissions analysis model

Optimal design and allocation of electrified vehicles and dedicated charging infrastructure for minimum life cycle greenhouse gas emissions and cost

Development and application of life-cycle energy consumption and carbon footprint analysis model for passenger vehicles in China

This article presents a cradle-to-grave (C2G) assessment of greenhouse gas (GHG) emissions and costs for current (2015) and future (2025-2030) light-duty vehicles. The analysis addressed both fuel cycle and vehicle manufacturing cycle for the following vehicle types: gasoline and diesel internal combustion engine vehicles (ICEVs), flex fuel vehicles, compressed natural gas (CNG) vehicles, hybrid electric vehicles (HEVs), hydrogen fuel cell electric vehicles (FCEVs), battery electric vehicles (BEVs), and plug-in hybrid electric vehicles (PHEVs). Gasoline ICEVs using current technology have C2G emissions of ∼450 gCO2e/mi (grams of carbon dioxide equivalents per mile), while C2G emissions from HEVs, PHEVs, H2 FCEVs, and BEVs range from 300-350 gCO2e/mi. Future vehicle efficiency gains are expected to reduce emissions to ∼350 gCO2/mi for ICEVs and ∼250 gCO2e/mi for HEVs, PHEVs, FCEVs, and BEVs. Utilizing low-carbon fuel pathways yields GHG reductions more than double those achieved by vehicle efficiency gains alone. Levelized costs of driving (LCDs) are in the range $0.25-$1.00/mi depending on time frame and vehicle-fuel technology. In all cases, vehicle cost represents the major (60-90%) contribution to LCDs. Currently, HEV and PHEV petroleum-fueled vehicles provide the most attractive cost in terms of avoided carbon emissions, although they offer lower potential GHG reductions. The ranges of LCD and cost of avoided carbon are narrower for the future technology pathways, reflecting the expected economic competitiveness of these alternative vehicles and fuels.

Aluminum production is a major energy consumer and important source of greenhouse gas (GHG) emissions globally. Estimation of the energy consumption and GHG emissions caused by aluminum production in China has attracted widespread attention because China produces more than half of the global aluminum. This paper conducted life cycle (LC) energy consumption and GHG emissions analysis of primary and recycled aluminum in China for the year 2020, considering the provincial differences on both the scale of self-generated electricity consumed in primary aluminum production and the generation source of grid electricity. Potentials for energy saving and GHG emissions reductions were also investigated. The results indicate that there are 157,207 MJ of primary fossil energy (PE) consumption and 15,947 kg CO2-eq of GHG emissions per ton of primary aluminum ingot production in China, with the LC GHG emissions as high as 1.5–3.5 times that of developed economies. The LC PE consumption and GHG emissions of recycled aluminum are very low, only 7.5% and 5.3% that of primary aluminum, respectively. Provincial-level results indicate that the LC PE and GHG emissions intensities of primary aluminum in the main production areas are generally higher while those of recycled aluminum are lower in the main production areas. LC PE consumption and GHG emissions can be significantly reduced by decreasing electricity consumption, self-generated electricity management, low-carbon grid electricity development, and industrial relocation. Based on this study, policy suggestions for China’s aluminum industry are proposed. Recycled aluminum industry development, restriction of self-generated electricity, low-carbon electricity utilization, and industrial relocation should be promoted as they are highly helpful for reducing the LC PE consumption and GHG emissions of the aluminum industry. In addition, it is recommended that the central government considers the differences among provinces when designing and implementing policies.

Well-to-wheel greenhouse gas emissions of electric versus combustion vehicles from 2018 to 2030 in the US

Greenhouse gas emissions of conventional and alternative vehicles: Predictions based on energy policy analysis in South Korea

Life cycle greenhouse gas emission reduction potential of battery electric vehicle

Plug-in hybrid electric vehicle (PHEV) technology has the potential to reduce operating cost, greenhouse gas (GHG) emissions, and petroleum consumption in the transportation sector. However, the net effects of PHEVs depend critically on vehicle design, battery technology, and charging frequency. To examine these implications, we develop an optimization model integrating vehicle physics simulation, battery degradation data, and U.S. driving data. The model identifies optimal vehicle designs and allocation of vehicles to drivers for minimum net life cycle cost, GHG emissions, and petroleum consumption under a range of scenarios. We compare conventional and hybrid electric vehicles (HEVs) to PHEVs with equivalent size and performance (similar to a Toyota Prius) under urban driving conditions. We find that while PHEVs with large battery packs minimize petroleum consumption, a mix of PHEVs with packs sized for ∼25–50 miles of electric travel under the average U.S. grid mix (or ∼35–60 miles under decarbonized grid scenarios) produces the greatest reduction in life cycle GHG emissions. Life cycle cost and GHG emissions are minimized using high battery swing and replacing batteries as needed, rather than designing underutilized capacity into the vehicle with corresponding production, weight, and cost implications. At 2008 average U.S. energy prices, Li-ion battery pack costs must fall below $590/kW h at a 5% discount rate or below $410/kW h at a 10% rate for PHEVs to be cost competitive with HEVs. Carbon allowance prices offer little leverage for improving cost competitiveness of PHEVs. PHEV life cycle costs must fall to within a few percent of HEVs in order to offer a cost-effective approach to GHG reduction.

Plug-in hybrid electric vehicles (PHEVs) have potential to reduce greenhouse gas (GHG) emissions in the U.S. light-duty vehicle fleet. GHG emissions from PHEVs and other vehicles depend on both vehicle design and driver behavior. We pose a twice-differentiable, factorable mixed-integer nonlinear programming model utilizing vehicle physics simulation, battery degradation data, and U.S. driving data to determine optimal vehicle design and allocation for minimizing lifecycle greenhouse gas (GHG) emissions. The resulting nonconvex optimization problem is solved using a convexification-based branch-and-reduce algorithm, which achieves global solutions. In contrast, a randomized multistart approach with local search algorithms finds global solutions in 59% of trials for the two-vehicle case and 18% of trials for the three-vehicle case. Results indicate that minimum GHG emissions is achieved with a mix of PHEVs sized for around 35 miles of electric travel. Larger battery packs allow longer travel on electric power, but additional battery production and weight result in higher GHG emissions, unless significant grid decarbonization is achieved. PHEVs offer a nearly 50% reduction in life cycle GHG emissions relative to equivalent conventional vehicles and about 5% improvement over ordinary hybrid electric vehicles. Optimal allocation of different vehicles to different drivers turns out to be of second order importance for minimizing net life cycle GHGs.