Grain boundary infiltration in HDDR processed Nd2Fe14B magnets

Abstract

We investigate the grain boundary infiltration process of various low melting eutectic alloys for the coercivity enhancement of hydrogenation disproportionation desorption recombination (HDDR) processed Nd-Fe-B powders. Nd-based as well as heavy rare earth (Tb) and light rare earth (La, Ce) containing alloys were systematically studied: Nd70Cu30, Nd90Al10, Nd80Ga15Cu5, Nd62Fe14Ga20Cu4, Nd60Tb10Cu30, La71Cu29 and Ce72Cu28. Moreover, the Fe content in the quaternary Nd-Fe-Ga-Cu system was varied to investigate the effect of grain boundary phase magnetism on the resultant coercivity.The largest coercivity enhancement, from 0.42 T in the as-HDDR powder to 1.88 T after infiltration was observed in the case of ternary Nd80Ga15Cu5 composition. Furthermore, it also shows the best temperature stability with the infiltrated sample still exhibiting a coercivity of 0.58 T at 200 °C. Infiltration of light rare earth (La, Ce) based alloy did not increase coercivities due to poor wetting at the grain boundaries. Adding Fe to the grain boundary alloys was shown to enhance magnetization up to a certain extent without significant loss in coercivity. These findings demonstrate the effectiveness of grain boundary infiltration in HDDR-processed magnets without using heavy rare earths. The infiltration with non-magnetic material strongly decreases the intergranular interaction, reflected in a different magnetic domain evolution during the magnetization reversal process.