Abstract

Cryogenic turning of metastable austenitic steels allows for a surface layer hardening integrated into the machining process, which renders a separate hardening process obsolete. This surface layer hardening is the result of a superposition of strain hardening mechanisms and deformation-induced phase transformation from austenite to martensite. The activation energy required for the latter depends on the chemical composition of the metastable austenitic steel. It can hence be expected that the austenitic stability of the workpiece material varies depending on the batch and that differences in the metallurgical surface layer properties and thus also in the microhardness result after cryogenic turning. Therefore, in this paper, various batches of the metastable austenitic steel AISI 347 were turned utilizing cryogenic cooling with the same machining parameters. The thermomechanical load during the experiments was characterized and the resulting subsurface properties were investigated. The content of deformation-induced α′-martensite was quantified via magnetic sensor measurements and the distribution was examined using optical micrographs of etched cross-sections. It was found that similar amounts of deformation-induced α′-martensite were generated in the workpiece surface layer for all batches examined. Furthermore, the workpieces were analyzed with regard to the maximal hardness increase and the hardness penetration depth based on microhardness measurements. A significant surface layer hardening was achieved for all batches. This shows that surface layer hardening integrated in the manufacturing process is possible regardless of batch-dependent differences in the chemical composition and thus varying austenite stability of the metastable austenitic steel.

Highlights

  • The surface layer properties of a component directly influence its operational behavior [1]

  • For a large number of materials, a hardness increase in the workpiece surface layer was already observed after cryogenic machining, which results from the hardening mechanisms mentioned above [12]

  • Different batches of the metastable austenitic steel AISI 347 were turned under identical conditions to investigate the influence of the chemical composition on the resulting subsurface properties

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Summary

Introduction

The surface layer properties of a component directly influence its operational behavior [1]. When turning metastable austenitic steels under cryogenic cooling, a phase transformation from γ-austenite into α′- and ε-martensite occurs in the workpiece surface layer [11]. By adapting the ­CO2 mass flow rate, nozzle position, machining parameters and cutting edge geometry, the thermomechanical load in the turning process can be controlled This enables the control of the martensite content in the workpiece surface layer as well as the hardness [15,16,17,18,19]. Higher ­Ms,Eichelmann- and M­ d30,Angel-temperatures indicate a more metastable austenitic steel, i.e. at identical process conditions, higher α′-martensite contents are formed. All batches have the same AISI grain size number, but their chemical composition and, their ­Ms,Eichelmann- and M­ d30,Angel- temperatures differ significantly

Experimental setup
Thermomechanical load
Microhardness
Conclusions and outlook
Results
Full Text
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