Abstract

Gas–Liquid two-phase flows are a common flow in industrial production processes. Since these flows inherently consist of discrete phases, it is challenging to accurately measure the flow parameters. In this context, a novel approach is proposed that combines the pyramidal Lucas-Kanade (L–K) optical flow method with the Split Comparison (SC) model measurement method. In the proposed approach, videos of gas–liquid two-phase flows are captured using a camera, and optical flow data are acquired from the flow videos using the pyramid L–K optical flow detection method. To address the issue of data clutter in optical flow extraction, a dynamic median value screening method is introduced to optimize the corner point for optical flow calculations. Machine learning algorithms are employed for the prediction model, yielding high flow prediction accuracy in experimental tests. Results demonstrate that the gradient boosted regression (GBR) model is the most effective among the five preset models, and the optimized SC model significantly improves measurement accuracy compared to the GBR model, achieving an R2 value of 0.97, RMSE of 0.74 m3/h, MAE of 0.52 m3/h, and MAPE of 8.0%. This method offers a new approach for monitoring flows in industrial production processes such as oil and gas.

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